If its just the font thats the issue and not the silver/black look then silvered acrylic would work and would take seconds to lasercut with a font template, however the black outline if you dont mind it is a simple way to hide the edge and can look from a distance like an enamel edge. the silver being one I cut out, the black being the 'trace' file. the second badge you show being a very easily achieved finish using the templates method. The easy way to fix being standard 3M VHB tape. The advantage being it would be easy to do and not involve 30 hours plus of filing!
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