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Old 12th February 2019, 19:02
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Paul L Paul L is offline
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Part 2:
I then used my four clamps to keep all four fixing holes aligned.



Before working my way around one rivet at a time.



With each hole drilled needing to be filed down and then sanded before the rivet went it.
( Hence the whole scuffed alloy look, as there was a lot of filing marks. )

Eventually, I had 12 rivets in place.



Note: I may need to grind back the rivet that is currently overhanging.

Note also that my original design was for just two rivets a side, but I decided to add an extra one at the last minute.

Unfortunately, this resulted in me making a bit of a mess of the spacing on the driver's side.



Normally, I would have started on the passenger side, so that any mistakes wouldn't be seen from my seat.

But there is no way I am spending any more time on this.

All that remains to do now, is a final test fit and a hammering of the outside edge of the top alloy layer.

However, that will have to wait until I have some daylight to play with.

So until then, take care, Paul.
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