Shame about the mould as the shape was good, even if the mould was not.
Interesting that you are going to paint the galvanised chassis. Here in the marine trade we have always had problems bonding to freshly galvanised steel, and usually allow it to weather first. We mainly use Bradite EU96 as a barrier primer to the zinc, and thats usually just for decorative coatings as galv steel will last 30+ years in the marine environment anyway.
What do you plan to coat your chassis with 9
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