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Old 24th October 2017, 06:34
Mick O'Malley Mick O'Malley is offline
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Thumbs up Steering Column Brace

Yesterday, after a few days off, I pitched in with locating the top end of the steering column. I'd purchased a 500mm length of 37x37x3mm angle in ally in anticipation of this job, and offered it up to the bracket on the column, clamping it in position with mole grips. Making sure that it was parallel with the bottom of the dash, I marked the end which would mate with the body with its profile in both planes. I used a pencil taped to a small block of wood to bridge the gap and hacksawed off the scrap.



With the angle mole-gripped in position, its newly cut end snugly against the inside of the body, I marked through the two holes in the column bracket, removed the angle, drilled 6mm holes and bolted it back.

I then made two locating angle brackets, firstly with card, then some of the ally strip I'd used to locate the petrol tank, to fix the RH free end to the body. I clamped these one at a time to the angle, again with the mini mole grips, and marked where to drill it for M5 bolts. After rivetting and bolting it in position with the column still supported by the wood block, I turned my attention to the scuttle brace end.



First job here was to cut a suitable slot in the angle and bend back the side which would mate with the brace. It took a few goes before I was happy with it.

I then cut a small slot in the return on the brace to accommodate the front edge of the unbent end of the angle. With everything sitting nicely I could then mark and drill the 5mm holes to bolt the two together. I removed the wood block and made a realistic attempt at moving the new attachments - they were solid as rock. The only blot was that where the column comes through the slot in the dash, a gap of about 2mm had been overlooked somewhere in the proceedings . I can easily rectify this with a similar thickness ally spacer between the brace and the column. The ugly protruding end of the angle will be much less obtrusive once it's been painted matt black, the eyes of interested parties hopefully being drawn to the dash.



I dug out the steering wheel which came with the project, popped it on, and wormed into the cockpit. The wheel's boss is very deep, locating it far too close, so a replacement will have to be found. I made a few brmming noises, extricated myself and packed everything away, having once again decided to quit whilst ahead . Apologies for the pictures having been taken out of sequence, and for the crap one of the body brackets. This last picture shows both the depth of the boss and the heads of the rivets attaching the aforementioned angle brackets.



Regards, Mick

Last edited by Mick O'Malley; 24th October 2017 at 06:39..
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