After a few weeks of playing around with the passenger door, I think I have come up with a good hinge setup, basically the same as the original Dino but with a side bar attached to the lock to give a lot of rigidity.
The door is a nice fit now so just the window frame and glass etc to sort out, but my customer wants to be getting on with this so we will look into it as he goes. There are a few more pictures on the facebook page.
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