Thread: Sill repair?
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Old 6th October 2012, 22:48
tytek tytek is offline
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Originally Posted by tytek View Post
I have since cut out all the rusty material and prepped the area ready to take the new repair section.
I'll do a few before and after pics to show the progress.
Just to clarify, the section I've removed from the car's sill is actually around 18" x 5"

It is just the 'skin' of the car and nothing structural, all the inner chassis members are fine apart from a bit of surface rust. The repair section I bought from Ebay more than covers this so no worries there. If you are canny and pay attention to what attaches to what on the car you will see that most of the welds you willneed to do are actually spot welds (or plug welds if you are using a MIG like me) and will be quick and easy to do.
A quick word of advice to any newbies going at their cars with a hand grinder - Don't go deep with the blade, the chassis sections are not far below the surface and can easily be cut if you are not careful. I know this now...
As a result of being over enthusiastic with the grinder I have a small section to do a repair on

The other side will be a breeze (I hope)
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