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Old 23rd April 2014, 17:44
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Paul L Paul L is offline
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Busy Day - Part 1
Given the weather forecast for the next few days, I needed to make the most of today.

I've grouped the work together, as the real time line was back & forth all over the place.

The underside of the floors got their second coat of paint.



I extended the mounting hole on the passenger side of the bulkhead.





When the bulkhead was re-fitted (see below) the bolt went into place with no problems.



I wanted to get some primer on the box section I'd welded to rear framework the other day.

But before I removed the frame from the chassis I started to drill the four mounting holes required in the chassis.



With the frame removed I was able to widen the holes so that they would take the fixing bolts.



But my step drill bit just wouldn't cut into the chassis, so I'll need to buy a new bit to match the crush tube.



There were two other small mods I needed to make to the rear frame work.

This front edge of the frame on the driver's side needed a "trim".

Before:



After:



Not much, but enough to improve the clearance to the chassis.



The cut out for the driver's side seat belt mount needed a bit of work too.







After sanding down the three new bits of box sections in the frame I could get some etch primer on.

I had to do this in stages so I could get paint on all four sides of the box.







I also did the underside of the mounting holes & cut outs.



End of Part 1...
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