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Go Back   Madabout Kitcars Forum > Mad Build Area > Marlin Sportster and Cabrio builds

Marlin Sportster and Cabrio builds Enthused or Confused about your Marlin Sportster or Cabrio build? Ask away here.

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  #181  
Old 4th November 2009, 08:20
Chris Cussen Chris Cussen is offline
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Excellent job, though I liked the wood boot floor, seems a shame to hide it under carpet
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  #182  
Old 4th November 2009, 21:04
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That's coming on a real treat!
I notice an acceleration in the work rate now you can see the end of the tunnel
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  #183  
Old 5th November 2009, 08:35
MartinClan MartinClan is offline
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Looking very professional. Its going to look fantatsic when the body is painted BRG.

Robin
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  #184  
Old 9th November 2009, 13:23
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Guys, can anyone tell me what size and orientation the block is that is placed on the seat to act as a reference plane for the turning point of the seat belts? I seem to recall it's about 50 X 130... But which dimension goes where?

I know it's 450mm up from that block, and I assume that's a minimum height, not an absolute.

I'm asking as I need to locate my turning bar - and I have a funny feeling that I may get away with attaching it to the top of the shock towers inside the tub, rather than welding it to the rollbar.
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  #185  
Old 9th November 2009, 13:46
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From the IVA manual, Piccie attached from manual

16. A harness or three point belt “effective upper anchorage” location must be at least 450mm above the reference point. (see note 14)
17. A lap/diagonal belt “effective upper anchorage” location must be at least 140mm from the longitudinal centre line of the seat. (see note 14)
18. The lower anchorages must be at least 350mm apart.
19. The lower anchorages on side ward facing seats must be at least 350mm apart but no further apart than 500mm
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  #186  
Old 9th November 2009, 13:48
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Damn, forgot to upload!
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File Type: jpg seat.JPG (16.1 KB, 3 views)
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  #187  
Old 9th November 2009, 14:02
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So, the block dimensions are as follows?
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File Type: jpg seatrefblock.jpg (11.0 KB, 3 views)
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  #188  
Old 9th November 2009, 14:45
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Yep.
The widget my tester used was a steel template about 3mm thick with a hinged arm at the reference point. He held the arm vertical using a sprit level and to the top was tied a piece of string that he took back to the slots in the seat. He had a second spirit level that hooked over the string.

There was in my case a bit of umming and erring as the slot was 1mm too low, but I persuaded him the seat would comress 1mm under my weight.
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  #189  
Old 10th November 2009, 08:32
MartinClan MartinClan is offline
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Quote:
Originally Posted by GreatOldOne View Post
I'm asking as I need to locate my turning bar - and I have a funny feeling that I may get away with attaching it to the top of the shock towers inside the tub, rather than welding it to the rollbar.
I thought about doing this but in the end welding it to the roll bar proved to be a far better solution. My reasoning:

1. The seatbelt has a nice clear run - even through the slots in the rear bulkhead.
2. Its not just an "SVA" fix. Its a solution that would actually work should the seatbelts be required to work in anger (heaven forbid...).

In practice it was an easy job - albeit a bit of a pain having to remove the rear tub. I even managed to match the paint finish to the coating Marlin use on the chassis. - You can't see the join as a famous comedian once said...

Robin
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  #190  
Old 17th November 2009, 14:51
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Bought a new bit for the car of eBay - an Omex shift light.

http://cgi.ebay.co.uk/ws/eBayISAPI.d...#ht_500wt_1182

I decided I may as well go for it as I kept procrastinating over building one, and the price seemed a snip compared to a new one.

The only problem is I'm going to have to rewire the LED, as the guy selling it seems to have gone halfway through the cable when he was taking it out. Not a problem, but a pain.
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  #191  
Old 17th November 2009, 20:35
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nice look forward to seeing that installed
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  #192  
Old 18th November 2009, 22:55
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Installed the shift light unit tonight - works like a charm

I've taken a feed from the back of the tacho for the coil -ve line (the unit reads the pulses in the same fashion as the tacho), given it switched power & an earth from the dash, and hooked my incandescent lamp up that I fitted as a shift light (it turns out that the box can drive any light / buzzer combo up to 7 watts / .5 amps)

The box of tricks is quite easy to program - it's set to 4 cylinder, 6000rpm activation out of the box or after a reset. You can select 2 through 8 cylinders and set the shift light activation in increments or decrements of 100rpm using a couple of buttons. And thats it. It just works!

I've set the shift activation level to 4,300 rpm for the time being, as the bently manual mentions this as the Max torque figure.... I don't know if that's the right point (does anyone know?)

I'm sure after driving the car for a bit I'll get an idea where the best point is, and if it's anywhere else it's dead simple to reset and plug in a new point.

I'll post some tomorrow piccies.
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  #193  
Old 19th November 2009, 08:49
Chris Cussen Chris Cussen is offline
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I don't think you want to shift at the moment you are developing max torque because you will immediately drop to a point there you have lower torque and hence less acceleration.

I'd set the shift light at either
1. Just below max RPM
2. At the point where the gear shift will take you to max torque in the next gear. For instance if second gear at 5600rpm is the same road speed at 4300 rpm in third, then 5600 could be the point to change gear when in second.

Option 2 may not be achievable in every gear depending on the gear ratios of course, but a quick play with an excel spreadsheet could give you the best compromise rpm.

However I'd go for option 1 myself.
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  #194  
Old 19th November 2009, 10:06
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Actually - its easy to know when to change gear - its when your ears can't take the cacophony from the engine any longer. ;-)
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  #195  
Old 19th November 2009, 10:48
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Yes - and once you've lost your hearing, you just change up when you feel the blood start to run from your ears!
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  #196  
Old 19th November 2009, 18:19
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I thought it was when you saw valve springs come through the bonnet
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  #197  
Old 19th November 2009, 20:57
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Pics as promised:

I made the bracket out a strip of ali - the box does have some self adhesive pads, but I took them off as they'd probably give up the ghost at an inopportune moment and drop into Pauline's lap during high speed cornering.


Blue line is the -ve line from the coil, red is +12v from the ignition switch, and the black is an earth


The other pair of wires is the power to the lamp - red +ve & blue -ve

http://www.youtube.com/watch?v=uTRENONQ1dM

Flashing lights!
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  #198  
Old 19th November 2009, 21:02
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very flashy
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