The polycarb has arrived and I'm very pleased with it. You can cut it easily with a fretsaw and it drills pretty easy with a standard HSS drill, but do clamp it down. I filed it after cutting then sanded down with wet & dry. I'll polish the edges later. Really getting close to bonding the body to the frame now. Our son has got the dashboard template to make a start on that. Started making the panels for the footwells; bit awkward trying to fit but I'm sure I'll work out something. More photos to follow idc.
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