Well that was a fun few hours.
Remove the cooler loop with pleasingly unseized nuts
A bit of angle grinder action to remove the unnecessary flanges
Flanges from both sides and a plastic flap are now removed
The CAI pipe and another might need adjusting later
Much neater
New SWB Bonnet roughly in place and it is clear the front aircin fan will need moving
The hidden bolt is behid a little plastiic panel on the right
Just about fits with the cooler hoop and fan removed. Well fits enough to realise the hinges are a bit out
The gaps on the passenger side after adjustment
Gave up and trimmed some of the body back to give clearance more easily
Cooler hoop now tight against the metal plate
And the aircon fan? In bits and to be replaced by a smaller unit or two
All finished in time for tea
Now to wire in the lights etc